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Metrology Laboratory

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Metrology Laboratory

  • Metrology, the science of measurement, helps manufacturers to attain the proper fit and finish for their products. It embraces both experimental and theoretical measurements and determinations at any level of uncertainty in any field of science and technology. Metrology Lab plays a crucial role for a student who wants to pursue his career in industrial engineering and shop floor control. Metrology lab’s list of experiment are chosen in such a way  to familiarize our B. Tech final year students in various kinds of measuring tools/instruments, measuring techniques, measurement methods, calibration procedures, SQC procedures. The students learn the measurement procedure in basic measuring instruments such as thread micrometer, gear tooth vernier, lever dial gauge, GO-NO gauges and centre distance gauge other than normal micrometer and vernier calliper used in shop floor. The calibration exercise makes them to find the standard error involved in the measuring instrument using set of slip gauges

List of Experiments

  • Various parameter measurements on a product using measuring Instruments and Gauges (Engine Block, Piston).
  • Taper measurement using Sine bar and Sine Centre.
  • Circularity measurement using Electronic and Mechanical comparator 
  • Calibration of Measuring Instruments (Vernier Caliper, Micrometer, Dial Gauge and Vernier Height Gauge).
  • Various parameter measurement on a basic specimens using Computerised profile projector
  • Indirect method of measurement using standard balls and rollers
  • V –block angle and width measurement
  • Measurement of bore diameter using Two balls method
  • Gear tooth thickness measurement using Gear tooth Vernier Caliper.
  • Gear Tooth Profile measurement using Parkinson Gear Tester
  • Process capability of Lathe measurement using Variable chart
  • Process capability of Lathe measurement using Attribute chart
  • Nomenclature of single point cutting tool using Tool Makers Microscope
  • Surface Roughness Measurement using Surface Roughness Tester
  • Straightness measurement using Autocollimator
  • Engine Bore Straightness Measurement using bore dial gauge
  • Thread parameter measurement using Floating Carriage Micrometer.
  • Thread parameter measurement using Thread Micrometer.
  • Thread and Gear measurement using computerised Profile Projector

Machine Vision System
Description:

  • The Machine vision system also works on the basis of coordinate metrology. The high-resolution camera used to capture the images of the object to be measured continuously. The element for measurements can be chosen appropriately to measure the defects. The vision is provided with contour and surface illumination integrated with a probe for 3D measurement

Equipment specifications:

Model name:

Optiv Lite OLM 3020

Effective Measuring  size

300x200x200 mm

Overall dimension

716x753x1015 mm

Camera

1/3” high resolution color CCD camera

Accuracy Exy

3.0 + L/150 µm

Accuracy Ez

2.8 + L/150 µm

Working distance

90mm

Illumination

LED stage light and LED ring light

Magnification

Manual zoom ( 30x to 180x)

Resolution

1.0 µm

Load bearing capacity

10kg

3D Measurement

Touch probe

Software

VMS 3.1

Computerized surface roughness tester

Description:

  • The surface metrology plays a very crucial role in deciding about a selection of the machining process and its cutting parameters in manufacturing industries. The computer interfaced surface roughness tester is integrated the analysis software that compiles to different standard

Specifications:

Measuring Range

Travel Range (X axis)

±400μm

Drive axis

X-axis 50mm

Analysis items

Standards

Complies with JIS-2001,JIS-1994,JIS-1982,ISO-1997,DIN-1990,ASME-1995,CNOMO

Parameters

(JIS-2001)    Ra,Pa,Pq,Pt,Rz,Rz.J,Rzmax,Rq,Rp,Rt,R3z,RSm,Pc,AVH,Hmax,Hmin,Pmr,Rmr,Rk,Rpk,Rvk,Mr1,Mr2,VO,K

Evaluation curves

Section profile curve, roughness curve, ISO13565 special curve,roughness motif curve, waviness motif curve, envelope waviness curve,  Filterd waviness profile,Waviness profile

Characteristics graphs

Bearing area curve, Amplitude distribution(ADF)curve

Filter type

 

Cut-off

Gaussian filter , 2RC filter(phase correct type) , 2RC filter(non phase correct type)

Cut-off values

λc:0.08,0.25,0.8,2.5,8,25mm, λs:0.25,0.8,2.5,8,25μm

Evaluation length

0.1  -50mm(unit:0.1mm)

Drive speed

0.15 - 1.5mm/s

Pickup

Sensing method

Differential transducer

Measuring force

0.75mN or less

Stylus

60 cone, 2μmR, Diamond

 


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